Emulsifier Mixer | High Shear Inline Mixer

High Shear Mixer for Emulsification

High Differential Velocities

The Ytron^® Z Emulsifier high speed, high shear emulsifying mixer achieves repeatable product quality at production efficiencies/outputs exceeding those of conventional high shear mixers such as in-tank rotor-stator mixers, colloid mills and shear pumps. As many as three stages of sequential rotor-stator mixer tooling operate at high differential velocities with numerous shear zones working on the product as it flows through the inline emulsifier mixer. This ensures that no product passes through the machine without receiving the targeted shearing action.

High Degree of Process Flexibility

High shear emulsifier tooling for the Ytron^® Z Emulsifier is available in a variety of slot sizes, which allows for a high degree of fine-tuning or multi-process changeovers. Through proper rotor-stator selection (aided by our application engineering team) and by varying/controlling the speed of the high shear emulsifier mixer tooling, the mixing process can be scaled with industry-leading precision.

Benefits of the Quadro Inline Emulsifier Mixer

Improved Performance - Multiple-row, toothed rotor-stator tooling improves high shear emulsifying mixer performance and eliminates product bypassing
Increased Capacity - Toothed-style rotor-stator tooling offers increased capacity over colloid mills and many other inline milling technologies
Enhanced Product Quality - Improved “sheen” and product texture
Cleanability - Designed to meet 3-A^® Sanitary Standards for easy cleaning
Versatility - The variety of available tooling enables a unique solution for each mixing application
Time Savings - An equal application of shear energy avoids over-processing, and often achieves targeted results in a single pass
Precise Scalability - Use of the Ytron^® Z Emulsifier mixer allows a greater degree of precision in scaling any process from lab to pilot to production capacity.

In detail

See the Quadro Ytron^® Z High Shear Emulsifier Mixer with our product gallery

Features of the Quadro Ytron^® Z Emulsifier mixer:

Sanitary design with clamped housings for easy cleaning and optional CIP executions.
Single and double mechanical seal options provide for high-temperature, high-pressure performance.
Multiple tooling configurations available for process optimization.

Stainless steel construction on wetted inline emulsifier mixer processing parts.
Optional variable speed control for maximum process flexibility.
Standard stainless steel base with locking casters well suited to sanitary processing or to wash down duty environments.

Typical Applications:

Pharmaceutical

Emulsifying Creams/ Lotions
Suspension Dispersion for Ointments/Gels
Oral Suspensions (Liquid/Syrup)
Wet Milling Pigment Suspensions/Tablet Coating Media
Pre-Processing Injectables/Nutritional Supplements

Personal Care & Cosmetics

Hair Care (Conditioning, Coloring, Shampoo, Styling Gel)
Skin Care (Cream, Lotion, Sunscreen, Shower Gel, Antiperspirant, Deodorant, Shave Cream, Facial Mask)
Oral Care (Toothpaste & Dental Products)

Food