Inline Emulsifier Mixer

High Shear Mixing and Single-Pass Emulsification

The Quadro Ytron® Z Inline Emulsifier mixer delivers unparalleled consistency and control of high shear process applications such as emulsifying, wet milling or grinding, suspension deagglomeration, texturizing and fine-particle dispersion.

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High Differential Velocities

The Ytron® Z Emulsifier high speed, high shear emulsifying mixer achieves repeatable product quality at production efficiencies/outputs exceeding those of conventional high shear mixers such as in-tank rotor-stator mixers, colloid mills and shear pumps. As many as three stages of sequential rotor-stator mixer tooling operate at high differential velocities with numerous shear zones working on the product as it flows through the inline emulsifier mixer. This ensures that no product passes through the machine without receiving the targeted shearing action.

High Degree of Process Flexibility

High shear emulsifier tooling for the Ytron® Z Emulsifier is available in a variety of slot sizes, which allows for a high degree of fine-tuning or multi-process changeovers. Through proper rotor-stator selection (aided by our application engineering team) and by varying/controlling the speed of the high shear emulsifier mixer tooling, the mixing process can be scaled with industry-leading precision.

Quadro Ytron Z rotor stator emulsifier

Quadro's Inline Emulsifier Mixer

  • Improved Performance - Multiple-row, toothed rotor-stator tooling improves high shear emulsifying mixer performance and eliminates product bypassing
  • Increased Capacity - Toothed-style rotor-stator tooling offers increased capacity over colloid mills and many other inline milling technologies
  • Enhanced Product Quality - Improved “sheen” and product texture
  • Cleanability - Designed to meet 3-A® Sanitary Standards for easy cleaning
  • Versatility - The variety of available tooling enables a unique solution for each mixing application
  • Time Savings - An equal application of shear energy avoids over-processing, and often achieves targeted results in a single pass
  • Precise Scalability - Use of the Ytron® Z Emulsifier mixer allows a greater degree of precision in scaling any process from lab to pilot to production capacity.

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In detail

High Shear Mixer for Emulsification

See the Quadro Ytron® Z High Shear Emulsifier Mixer with our product gallery

Features of the Quadro Ytron® Z Emulsifier mixer:

  • Sanitary design with clamped housings for easy cleaning and optional CIP executions.

  • Single and double mechanical seal options provide for high-temperature, high-pressure performance.

  • Multiple tooling configurations available for process optimization.
  • Stainless steel construction on wetted inline emulsifier mixer processing parts.

  • Optional variable speed control for maximum process flexibility.

  • Standard stainless steel base with locking casters well suited to sanitary processing or to wash down duty environments.

Typical Applications where our emulsifier mixer excels.

Pharmaceutical

  • Emulsifying Creams/ Lotions
  • Suspension Dispersion for Ointments/Gels
  • Oral Suspensions (Liquid/Syrup)
  • Wet Milling Pigment Suspensions/Tablet Coating Media
  • Pre-Processing Injectables/Nutritional Supplements


  • Hair Care (Conditioning, Coloring, Shampoo, Styling Gel)
  • Skin Care (Cream, Lotion, Sunscreen, Shower Gel, Antiperspirant, Deodorant, Shave Cream, Facial Mask)
  • Oral Care (Toothpaste & Dental Products)

Food

  • Sauce, Soup, Salad Dressing & Mayonnaise
  • Yogurt, Milk, Ice Cream, Chocolate Milk
  • Process Cheese & Cultured Products
  • Jam, Marmalade, Syrup
  • BBQ Sauces & Condiments
  • Juice & Other Beverages


  • Soap, Dishwashing Detergent, Household Cleaners
  • Fabric Softener, Laundry Detergent
  • Fertilizers, Fungicides
  • Caulking, Adhesives, Solvents, Sealants
  • Paint, Coatings, Drywall Compounds
  • Lacquers & Resins

Learn more with our technical information:

  • Available in four models: Z0, Z1, Z3, Z5

  • Power hp: 3 – 60 (2.2 – 45kW)

  • Liquid Capacity: 15 – 300 gpm (60 – 1150 l/min)

*Capacities are product/process dependent and interrelated to equipment setup.

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Related resources for the Ytron® Z Emulsifier mixer:


Quadro Ytron® Z Emulsifier Brochure

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Liquid Mixing - R&D Lab Testing Information Package

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High Shear Homogenizer & Wet Mill

High-velocity rotor-stator mixer for submicron homogenizing, high shear wet milling and suspension micronization.

Emulsification Process

Produce stable, on-target emulsions for various applications — coarse, fine/macro and submicron emulsions.

Deagglomeration & Wet Milling

High shear wet milling achieves deagglomeration beyond the limits of traditional rotor-stator mixers.

Cosmetic Manufacturing Equipment

Value-added powder dispersion, hydration, production of stable emulsions, and working with rheology modifiers/thickening agents.

Our Range of High speed, High Shear Mixing Equipment

Effective solutions that provide reliable and repeatable results.

High Shear Homogenizer

Liquid Tank Mixer

High Speed Disperser