Inline Emulsifier Mixer

The Quadro Ytron® Z Emulsifier delivers unparalleled consistency and control of high shear process applications such as emulsifying, wet milling or grinding, suspension deagglomeration, texturizing and fine particle dispersion.

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High Differential Velocities

The Z Emulsifier high speed mixer achieves repeatable product quality at production efficiencies/outputs exceeding those of conventional high shear mixers such as in-tank rotor-stator mixers, colloid mills and shear pumps. Up to three stages of sequential rotor-stator mixer tooling operate at high differential velocities with numerous shear zones working on product as it flows through the inline mixer. This ensures that no product passes through the machine without receiving the targeted shearing action.

High Degree of Process Flexibility

High shear tooling for the Z Emulsifier is available in a variety of slot sizes, which allows for a high degree of fine tuning or multi-process changeovers. Through proper rotor-stator selection (aided by our application engineering team) and varying/controlling the speed of the shear tooling, the mixing process can be scaled with industry leading precision.
    • Improved PerformanceMultiple row toothed rotor-stator tooling improves high shear performance and eliminates product bypassing
    • VersatilityThe variety of available tooling enables a unique solution for each mixing application
    • Increased CapacityToothed-style rotor-stator tooling offers increased capacity over colloid mills and many other inline milling technologies
    • Time SavingsAn equal application of shear energy avoids over-processing, and often achieves targeted results in a single pass
    • Enhanced Product QualityImproved “sheen” and product texture
    • Precise ScalabilityUse of the Z Emulsifier allows a greater degree of precision in scaling any process from lab to pilot, and production capacity
    • CleanabilityDesigned to meet 3-A® Sanitary Standards for easy cleaning
    • Sanitary design with clamped housings for easy cleaning and optional CIP executions
    • All stainless steel construction on wetted processing parts
    • Single and double mechanical seal options provide for high-temperature, high-pressure performance
    • Optional variable speed control for maximum process flexibility
    • Multiple tooling configurations available for process optimization
    • Standard stainless steel base with locking casters well suited to sanitary processing or to wash down duty environments
    • Pharmaceutical
      • Emulsifying Creams/ Lotions
      • Suspension Dispersion for Ointments/Gels
      • Oral Suspensions (Liquid/Syrup)
      • Wet Milling Pigment Suspensions/Tablet Coating Media
      • Pre-Processing Injectables/Nutritional Supplements
    • Food
      • Sauce, Soup, Salad Dressing & Mayonnaise
      • Yogurt, Milk, Ice Cream, Chocolate Milk
      • Process Cheese & Cultured Products
      • Jam, Marmalade, Syrup
      • BBQ Sauces & Condiments
      • Juice & Other Beverages
    • Personal Care & Cosmetics
      • Hair Care (Conditioning, Coloring, Shampoo, Styling Gel)
      • Skin Care (Cream, Lotion, Sunscreen, Shower Gel, Antiperspirant, Deodorant, Shave Cream, Facial Mask)
      • Oral Care (Toothpaste & Dental Products)
    • Fine Chemical
      • Soap, Dishwashing Detergent, Household Cleaners
      • Fabric Softener, Laundry Detergent
      • Fertilizers, Fungicides
      • Caulking, Adhesives, Solvents, Sealants
      • Paint, Coatings, Drywall Compounds
      • Lacquers & Resins
    • Available in four models: Z0, Z1, Z3, Z5
    • Power hp: 3 – 60 (2.2 – 45kW)
    • Liquid Capacity: 15 – 300 gpm (60 – 1150 l/min)
    *Capacities are product/process dependent and interrelated to equipment setup.
    See brochure below for more details
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